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tg_4plus_4_axis_cnc_tool_grinder_2

TG-4 CNC Tool & Cutter Grinder

Accuracy Rigidity Efficiency
Characteristics
  • Strongly structured bed - minimum vibration
  • High rigidity linear guideway - Maximum wear resistance
  • Full servo controller - Positioning accuracy
  • High precision ballscrew - Highly accurate operations

Features

 
WORKHEAD
  • Spindle taper: BT-50.
  • Fast workpiece chucking with pneumatic control.
  • Workhead concentricity accuracy within 2μm.
  • Swiveling angle deviation: 0.001º maximum.
 
GRINDING WHEEL HEAD
  • High rigidity design
  • Wheel spindle: Ø100
  • Equipped with high-precision, angular-contact ball-bearing.
 
OPERATION
  • SIEMENS controller.
  • Touch screen panel allows manual inputs.
  • Fast screen switch between 3D CAD and CNC.
 
LINEAR GUIDEWAY
  • High rigidity linear.
  • Driven by high precision ballscrew.
  • Central lubrication system reduce maintenance while operates.
 
COLLANT SYSTEM
  • 500 liter oil capacity.
  • 80~100 liters per minute.
  • Powerful pump.
  • Equipped with oil cooler.
  • 2 sets of cylindrical filters.(3μm and 5μm filter).

Software

Advantages of SMART and GUTS
  • Powerful tool design function with no limitation.
  • Intellectual and logical interface.
  • Combined with 3 advanced tools: design with spatial geometry calculation as key; grinds with 5-axis CNC grinding tool; infused with manual grinding concept.
  • Spatial geometry based tool profile are more accurate than previous methods.
  • Editable process sequence and method.
  • Re-sharpening operation available.

Standard

Endmill (2 Flute & Right Spiral)
Endmill (2 Flute & Left Spiral)
Taper Endmill (2 Flute & Right Spiral)
Taper Endmill (2 Flute & Left Spiral)
Endmill (6 Flute & Right Spiral)
Endmill (6 Flute & Left Spiral)
Endmill (4 Flute & Right Spiral)
Endmill (4 Flute & Left Spiral)
Ball Endmill (2 Flute & Right Spiral)
Ball Endmill (2 Flute & Left Spiral)
Ball Endmill (2 Flute & Right Spiral)
Ball Endmill (2 Flute & Left Spiral)
Ball Endmill (4 Flute & Right Spiral)
Ball Endmill (4 Flute & Left Spiral)
Taper Ball Endmill (4 Flute & Right Spiral)
Corner Radius Endmill (2 Flute & Right Spiral)
Corner Radius Endmill (2 Flute & Left Spiral)
Corner Radius Endmill (4 Flute & Right Spiral)
Reamer (8 Flute & Right Spiral &Left Cutter Edge)
Reamer (8 Flute & Left Spiral &Right Cutter Edge)
Reamer (6 Straight Flute)
Reamer with high helix
Drill
Step drill
Side Cutter

Optional

  • A. Endmill with variable helix angle
  • ‧ 30º Helix angle at the cutting edge
  • ‧ 45º Helix angle at the shank edge
  • B. Profile tool with 3 different cutting edges
  • ‧ Stepped edge, 25º helix angle helix angle
  • ‧ Tapered ball cutter, 30º helix angle helix angle
  • ‧ Waved shape cutter, 35º helix angle helix angle
  • C. Cutting edge with wave shape
  • ‧ Taper and waved profile 35º helix angle
  • D. 3/4 Ball shape formed by arcs connected
  • ‧ 3/4 Ball shape formed by 8 arcs connected
  • E. Straight flute with 3/4 ball shape
  • ‧ 3/4 Ball shape profile
  • F. Angle tool formed with flat and taper cutting edge
  • ‧ Composed of flat and taper cutting edge
  • G. Whale shape
  • ‧ Formed by multi-arc connected
  • ‧ Arc connected with 90º line
  • H. Bullet shape
  • ‧ Axial cutting edge profile by quadric wave
  • I. Bullet Shape & Variable Helix Angle
  • ‧ Axial cutting edge profile by quadric wave
  • ‧ 30º Helix angle at the cutting edge
  • ‧ 45º Helix angle at the shank edge
  • J. Endmill with arc-end
  • ‧ Axial cutting edge by profile arc
  • K. Step-Arc & Taper Shape
  • ‧ Helix Angle :20º
  • ‧ Front O.D.Ø13 Back O.D.Ø20
  • ‧ 4 Flutes, A Concave Profile

TG-4 Machine Specifications

 
Tool data
Max. workpiece length 400 mm
Max. workpiece diameter Ø 200 mm
Grinding Spindle Drive
Spindle speed 1000 rpm~6000 rpm
Peak Power 5.5kw (7.5HP)
Spindle taper BT-50
Resolution 0.001°
Mechanical Axes
X Axis 370 mm
Y Axis 230 mm
Z Axis 170 mm
C Axis 360°
Rapid traverse X,Y,Z 6000 mm /min
Axis Motor and Coolant System
X axis servo motor 1 kw
Y axis servo motor 1 kw
Z axis servo motor 1 kw
C axis servo motor 1 kw
Coolant 2HP & 2HP
Lubrication 25 W
Controller
Model MITSUBISHI
Machine
Floor space 3200 x 2300 x 2250 mm
Weight 4530 kg

Standard Accessories

Full Enclosure splash Guard
Halogen Lamp
Grinding Wheel Flange
Leveling Bolts / Block
Spare belt 3R7M800
Pneumatic Collet Holder Ø6、Ø8、Ø10、Ø12 、Ø16、Ø20 mm
Tool Box / Adjusting Tool
Oil mist collector
Oil coolant system
Cooler unit for Oil Coolant system
Angular Setting Disc for Machine Reference Point Measurement
Plug Gauge BT#50 for presetter Measurement
Plug Gauge NT#50 for Grinding wheel dressing
BT#50 Plug Gauge Machine Reference Point Measurement
Pressure Dust Container with 5μm
Automatic Lubrication System
Tailstock

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